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The Smart Vapor Barrier / MemBrain adjusts to control moisture and mold in any season

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The next time you plan to remodel or build, you might ask

your contractor what he uses as a vapor barrier.

Odds are 10 to 1 he'll say polyethylene, more commonly called "plastic

sheeting." And then he'll probably give you one of those you-must-be-crazy

looks. It's not often homeowners ask about vapor barriers. Flooring, windows

and doors, paint color? Certainly. Vapor barriers? Hardly ever.

But in this day and age, when moisture and mold concerns are gargantuan

issues for contractors and homeowners, taking a look at vapor barriers might be

a good idea. For the past few years, the building products industry has been

developing materials that can better cope with moisture, including

mold-resistant drywall.

Now, the industry is looking at how to deal with moisture trapped behind

drywall or in the wall cavity of an exterior wall. One of the more interesting

products on display at the International Builders Show in Las Vegas last month

was CertainTeed Corp.'s MemBrain, the first "smart" vapor retarder for North

America. Here's how it works:

During construction of a new home or an addition, a house wrap is commonly

used to cover the wood sheathing. After this wrap is in place, an exterior

siding - usually brick, vinyl or wood - is installed. The house wrap, a

relatively new product, serves two purposes: It is a drainage plain for

moisture that gets behind the exterior siding, and it helps block air

penetration. On the interior side of the sheathing, fiberglass insulation is

placed between studs. On walls that form the exterior outline of the home, this

insulation comes with a facing to retard the movement of moisture. In some

cases, when unfaced insulation is used, these studded walls, especially in

high-moisture areas such as kitchens and bathrooms, can be covered with a

polyethylene sheeting. Drywall is then placed over the polyethylene.

"This sheeting is effective at keeping moisture generated from living

spaces, like bathrooms and kitchens, from being released through the interior

wall," says Tom Newton, a CertainTeed spokesman. What plastic sheeting doesn't

address, however, is what happens when moisture is trapped inside the wall

cavity. This moisture can condense on cold surfaces and build up between walls,

where it can create a breeding ground for mold.

According to Newton, using MemBrain as a vapor barrier alleviates this

concern. Because buildings are neither air- nor watertight, water can still get

behind exterior siding and through the house wrap. When polyethylene sheeting

is used as a vapor barrier, the moisture can be trapped. MemBrain, however, is

a polymide film, a nylon-based material that contains pores. When humidity

increases, the pores open, allowing water to escape. In winter, when humidity

levels are low, the pores are smaller. In warmer, more humid months, the pores

are larger, creating a drying process.

What MemBrain does, Newton says, is allow moisture to be released into the

interior living space, where it can be recirculated into the home's heating and

cooling system.

Smart vapor barriers have been used successfully in Europe for about seven

years. German insulation manufacturer Grunzweig & Hartman is credited with

developing the first such barrier. It's likely that more North American

building manufacturers will launch similar products soon.

Cost shouldn't be an issue either; using MemBrain will add $350 to $400 to

the price of an average home, Newton says. The problem might be educating the

home builder.

"It is a good product, no doubt about that," says Stacey Dyches, assistant

branch manager at Hicksville's Bradco Supply, which caters to contractors and

carries CertainTeed products. "Whether the contractor will go for it, that's

another question. Contractors and builders traditionally like to work with what

they know."

Newton says homeowners with moisture concerns should simply ask their

builder or remodeler to use a smart vapor retarder. "What's happened over the

years is that we've built homes that are wrapped tighter and have trapped wall

systems," Newton says. "This kind of vapor barrier is part of the industry's

response."

Although he cannot always respond, Gary Dymski welcomes letters. Write to

him in care of Newsday Home Work, 235 Pinelawn Rd., Melville, NY 11747-4250 or

e-mail gary.dymski @newsday.com. Include your community of residence.

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