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Behind the scenes: 'Extreme Makeover'

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The limo delivered Lucy Ali and her sons, Kuran and Paul,

to a cheering crowd - mostly neighbors leaning over traffic barricades - in

front of the family's newly remodeled South Ozone Park home.

Hidden from the Alis' sight, behind a double-decker bus, was not only the

house, but the people responsible for the renovation. The stars of ABC's

"Extreme Makeover: Home Edition."

No, no, not Ty Pennington, the California carpenter-surfer-model. And not

Paige Hemmis, his pig-tailed sidekick with the low-riding pink tool belt.

No, the real stars of the segment that will air next month were nearly 150

strong - carpenters and electricians and plumbers and painters with calloused

hands, sweat-drenched blue T-shirts and heavy-lidded eyes signaling hours

without sleep. As Pennington and a few of his fellow "reality TV" designers

slipped from behind the bus to greet the crowd and the family, the real stars

sought relief from the late summer heat. They sipped bottled water and leaned

against shade trees.

The real stars were the workers of Alure Home Improvements, an East Meadow

remodeling company that was called in to do 3 1/2 months of construction work -

roughly $150,000 worth of free labor - in five days. That's right, five days.

The other stars were the dozens of Queens and Long Island suppliers that

donated more than $100,000 in materials.

The result: A single mother and her two 12-year-old adopted sons are

sleeping in their own place after more than 2 1/2 years of being homeless.

"A miracle, not a makeover," says Mike Kuplicki, head of Alure's

basement-remodeling division.

In just five days, which is the show's time frame, Alure transformed a

sagging shell of rotted framing atop a crumbling foundation into a "smart home"

- with video security cameras and a 47-inch surround-sound plasma TV and

central air conditioning; with a master bedroom featuring a full bath and

cyclone fireplace, and an eat-in island kitchen with granite countertops and a

formal living room with access to a first-floor powder room. The vacant

two-story house went from eyesore to envy of the neighborhood - a three-bedroom

home of style and comfort.

Oh, and don't forget the blacktop go-kart track in the backyard, complete

with go- karts and mopeds.

To see the home's new interior - like the study-hall themed bedroom with a

raised sleeping area and protractor-like headboards - you'll have to tune in

when the show airs in October; "Extreme Makeover" prohibits competing media

from taking interior photographs. But, we warn you, you'll get more "Hokeywood"

than "reality."

"Now I see who the real workers are," says Sukhdeo Ramnarain, a neighbor of

the Alis. "The star, Ty Pennington, he spent most of the week on a lawn chair

in my backyard," Ramnarain says. "About the only time he got up was when they

brought pizza or when someone needed him on camera."

But not the real stars. Those guys rolled up their sleeves and worked. Matt

Pohevitz of Alure's service team, for example, did a little of everything,

from being a gofer to helping with demolition. Mike Camastro gave up his desk

job as a production manager to be a team captain on a roofing and siding crew.

On their feet and on guard for virtually the entire time, the real

directors of the show were Sal Ferro, Alure president, and his project manager,

Doug Cornwell. The two worked a previous "Extreme Makeover" segment - the

renovation of a Manhattan apartment for two New York City firefighters - so

they knew what to expect.

They designed a rigid game plan for the Ali project. Two- and three-member

crews were formed for specific jobs, and each crew had a team captain who

communicated by walkie- talkie. "We knew at precise moments what every crew was

doing," Ferro says.

On a typical busy remodeling job, two or three crews might be working

side-by-side. But even that's rare. Mostly, crews travel from site to site to

complete jobs, and the company handles several different remodeling projects at

the same time. "Here, we had 20 crews working right next to each other," says

Ferro, whose company put a hold on all other outside jobs during the five-day

commitment.

The workers, dressed in the show's blue T-shirts with the "Extreme

Makeover" emblem on the backs, resembled pit crews for NASCAR race teams, with

the house as the race car. They moved quickly, carting away more than 270 yards

of demolished material in the first six hours. Usually, such a feat might take

two or three times as long.

"That first day was probably the roughest," says Cornwell. That's when they

discovered rotted framing, an unfortified foundation and a front porch of

crumbling concrete. Using braces to hold up the second story, framing crews

replaced every two-by-four on the structure. New footings - the concrete base

upon which a foundation rests - were poured. The front porch was demolished,

forcing the quick redesign of a new cedar front porch and a slightly off-center

front door.

Virtually all work went on simultaneously. Shifts were 12- and 18-hours

long; workers slept at a local motel. Crew members were literally bumping

shoulders and jumping over power saws at the job site.

"We were framing the basement with metal studs when another basement crew

needed concrete, probably for the footings," Kuplicki says. He remembers

turning his head, presumably to reach for something. "There was a chute about

an inch from my ear, and a rush of wet concrete just rushed by. That'd never

happen on a typical job site."

Says Cornwell: "We told our people check your patience and your ego at the

door."

The TV folks did do their part - it just didn't involve much muscle and

sweat, at least not from what onlookers and visitors to the site could tell.

The show's producers went door-to-door weeks before work began to request

approval from neighbors for round-the-clock work. They sought and got

cooperation from the city to get immediate access to building inspectors for

instant approval. Utility companies responded as if the calls were for an

emergency.

"When they were putting in the electric, they needed Con Edison right away

for something," Ramnarain says. "Boom. The Con Ed truck was here in a minute. I

called Con Ed two weeks ago, and I still haven't heard from them."

Such cooperation is crucial if the project is to keep its rigid schedule,

says executive producer Conrad Ricketts. "This is a show about community. The

neighborhood, the city and local businesses all work together to help a family

in need."

Mauline Vixon and Dolly Sookdeo, who live across the street, say residents

had no objection to the noise and bustle. "They told us her story, and our

response is, 'Anything we can do to help.'" Plus, the new- and-improved home is

a positive for property values. "Who wants a vacant home on their block,

right?" says Vixon.

Ali's story was revealed to producers in an online application. She had

given a contractor $72,000 to add a second story to her near-century-old box

ranch. The contractor took the money, gutted the interior, put on the second

story, then filed for bankruptcy. With no running water and an uninhabitable

house, Ali and her sons bounced between living with friends and family in New

Jersey and even staying in a homeless shelter.

Family and friends agree that Ali is finally getting something she

deserves. "This is a miracle for her family, not just her and the

neighborhood," says Daisy Colter, Ali's 87-year-old mother, who lives in

Harlem. "I was very worried about my daughter."

Worry seemed far away as it became time to film the family's reaction to

their remodeled home. When the double-decker bus pulled away and the house was

revealed, Ali and her sons - who were not allowed to see the work in progress -

embraced. As the crowd and the design group applauded its approval, mother and

sons formed a bouncing huddle of joy like winning baseball players reacting to

clinching the World Series.

Ali mouthed the words "Oh my God" and "Thank you" several times, and the

design group got most of the on-camera credit. Pennington, who got out of the

neighbor's lawn chair and turned into a bolt of energy when filming began,

motioned to the blue-shirted construction crews and clapped as the crowd raised

its noise level in acknowledgment of the workers.

For the real stars, the family's gratitude was sufficient. "Just to see her

reaction, that was payment enough," says Charlie Fishman, an Alure

electrician. "That made it all worthwhile." Spoken like a real star.

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